Vertical Mills & Roller Presses
Hardfacing
Upscale services
It’s a cost-effective solution alternative to changing expensive wear parts and suitable for most of the cast iron grinding parts used in vertical mills. Ensure high availability of the grinding system, optimizing the grinding process and saving refurbishment costs.
Cost
reduction
Recommended by
vertical mills
oem’s
Main cement groups
strategic option
Vertical Mills & Roller Presses
Hardfacing
philosophy
Maintaining an optimised grinding profile is the key to success. Rebuild on a regular basis the original profile (OEM design) of the grinding components with improved wear resistance materials, to maintain optimal operating conditions for longer periods.
All mills
Flexible Maintenance
- Maintenance cost reduction up to 50%.
- Cost of hardfacing per ton produced is about half that of changing segments (European price levels).
Preservation
Mill longer life
- Improved wear resistance of the grinding components (2x).
- Reduced vibrations and smooth mill running.
Production
Increased mill output Up to 10%
- Different grinding geometry can be generated.
Consumption
Energy savings
- Up to 20%
Spare parts
Savings
- No real limit for the hardfacing works in the same component | Reduction of immobilized capital.
ENVIRONMENT
Benefits
- Less CO2 emissions, less consumption and foundry production due to reused worn parts.
Quality
Service
- Quality of the final grinded material (fineness).
Leadership
Market recognition
- Improved reliability and efficiency in the entire grinding process.
Vertical Mills & Roller Presses
Ibermill
always on
In addition to several sets of equipment prepared for on-site works, we have a modern workshop with great capabilities, thus we can offer our hardfacing services on-site but also in the workshop (spare parts).
On site
In Workshop
SPEED
Production down time reduction
Assembling
No need to disassemble or reassemble the wear parts
INSIDE
and
OUTSIDE
the mill
DETAILS
More suitable cleaning and material handling
testing
Non-Destructive Testing
Identification of materials chemical composition by spectroscopy
proactivity
New approaches and more options
savings
Advantageous spare parts management
On site
SPEED
Production down time reduction
Assembling
No need to disassemble or reassemble the wear parts
INSIDE
and
OUTSIDE
the mill
savings
Advantageous spare parts management
In Workshop
DETAILS
More suitable cleaning and material handling
testing
Non-Destructive Testing
Identification of materials chemical composition by spectroscopy
proactivity
New approaches and more options
Vertical Mills & Roller Presses
showcases
Providing services in all the brands of vertical mills allows for countless cases of success.